My second costume, and probably most worn, is the Episode 6 Biker Scout. The kit came from “Moncal” and is probably on the of the best armorers out there. The kit came partiallyTcomplete, and I didn’t really have to do much trimming or cutting of plastic. The hardest part of this build was getting the soft armor, which I had made for me by, LadySewsforUs (?) or something like that.
I made the boot covers, put the armor together with elastic, snaps, velcro, goop, etc. The helmet was a purchase from eBay (of unknown origin), and isn’t bad. Its a resin helmet and better than some of the others that were out at the time (Don Post). The costume was completed in April of 2007.
Here’s a link to more photos.